CFD Simulation Β· Generative Design Β· Additive Manufacturing
We apply the same rigor as aerospace engineering to consumer products. Computational fluid dynamics, multi-objective genetic algorithms and high-performance additive manufacturing. All in one lab.
Technologies
What we do
We combine computational fluid dynamics, genetic algorithm optimization and additive manufacturing to create products that cannot be designed with traditional methods.
We solve the Navier-Stokes equations with incompressible RANS and k-Ο SST turbulence model in OpenFOAM 13. snappyHexMesh mesh with prismatic layers to resolve the boundary layer. Real fluid conditions, not approximations.
NSGA-II explores thousands of parametric geometries to find the optimal Pareto front. Each candidate is evaluated with full CFD. We don't use cheap surrogate models β each iteration is a real simulation.
Geometries impossible with traditional molds: leading edges with tubercles, trailing edges with serrations, surfaces with microchannels. 3D printing in PA-CF with 3K Twill carbon fiber reinforcement and epoxy coating.
Nature solved hydrodynamics problems millions of years ago. We parameterize, simulate and optimize real biological patterns: Megaptera tubercles, Bubo serrations, Carcharodon denticles. It's not decoration.
The entire workflow implemented in Python as open-source software: parametric design β meshing β CFD β postprocessing β optimization β STL export. Zero manual steps. Reproducible engineering.
We work with NACA 0012 and 0008 profiles with full parameterization: sweep, rake, twist, cant angle, thickness, chord. Complete control over geometry. Nothing is left to chance.
Flagship Project
Three models designed with genetic algorithms, validated with 31,661 CFD iterations and manufactured in PA-CF. Up to +55% more lift than FCS M-5.
Validation
Lift/drag curves validated at 4 angles of attack. RANS k-Ο SST simulation in OpenFOAM 13 with real seawater. Each point compared against FCS M-5 and Futures AM1.
Complete parametric sweep: 3 models Γ 4 angles of attack = 12 fine cases per model. Total: 31,661 CFD iterations with OpenFOAM 13, k-Ο SST turbulence, on snappyHexMesh mesh with 5 prismatic layers.
